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Cooling System | Honda Outboard
Shop Honda outboard cooling system parts by category, including impeller repair kits, impellers, thermostats, and water pump components. Keeping the cooling system in top shape helps prevent overheating, weak water flow, and expensive internal engine damage during maintenance, repair, and rebuild projects.
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Common Honda Cooling System Problems and Where to Start
If your Honda outboard is overheating or water flow looks weak, do not keep running it. Start by isolating the most likely failure point below, then confirm fitment by your exact model and serial number.
- Weak or no telltale stream: start with Impellers and inspect for missing vanes, cracks, glazing, or a spun hub. Also check for debris in the inlet and pump housing.
- Overheat alarm or hot cylinder head: check Thermostats for a stuck closed condition and inspect water passages for restriction.
- Recent impeller change but still poor flow: inspect Water Pump Components for a scored wear plate, damaged housing, missing grommets, or improper assembly.
- Need service parts without replacing the full housing: use Impeller Repair Kits (No Housing) when the housing is reusable but the internal service parts are worn.
- Steam from exhaust relief or inconsistent water stream: verify impeller condition and thermostat operation, then check for air leaks on the suction side of the pump and restrictions in the cooling circuit.
For rebuild and reliability work, it is smart to service the water pump on schedule and replace thermostats when symptoms point to temperature control issues. A neglected cooling system can lead to warped components and internal engine damage.
HZY306192000
06192-ZY3-000
18-3285
HZX219300003
18-3632
19300-ZX2-003
5033721
5033721
6CB-12411-00-00
67F-12411-00-00
67F-12411-01-00
8M0175321
8M6010296
8556761
18-3628
18-3628-1
19300-ZW9-003
19300-ZY3-023
3NV010300M
3R3010300
3SA010300
6G8-12411-00-00
6G8-12411-01-00
6G8-12411-02-00
6G8-12411-03-00
66M-12411-00-00
66M-12411-01-00
825212
825212A1
825212T02
825212001
855676
855676A1
855676003
25hp 2004 & Up
30hp 2004 & Up
40hp 2004 & Up
50hp 2004 & Up
75hp 2007 & Up
90hp 2007 & Up
100hp Pre 1997
Johnson / Evinrude
10hp aa Model, 2012 (aa, ab, af Model)
15hp aa Model, 2012 (aa, ab Model)
Mercury
8hp 1995-2024
9.9hp 1995-2000
13.5hp 1999-2006
15hp 1998-2021
25hp 1998-2006
30hp 1999-2021
40hp 1999-2006
50hp 1995-2001
75hp 2000-2003
90hp 2000-2003
Tohatsu
8hp 2004-2022
9.8hp 2003-2022
9.9hp 2002-2011
15hp 2002-2017
18hp 2002-2008
20hp 2008-2017
25hp 2002-2018
30hp 2002-2018
60hp 2014-2019
75hp 2014-2019
90hp 2014-2019
Yamaha
4hp 1986-1988, 2001-2023
6hp 2001-2022
8hp 2001-2024
9.9hp 1985-2024
15hp 1998-2024
20hp 2006-2024
25hp 1998-2018
30hp 2005-2024
40hp 2000-2024
50hp 1995-2024
60hp 2005-2024
70hp 2012-2023
75hp 2005-2024
80hp 1999-2000
90hp 2005-2024
115hp 2005-2024
130hp 2003, 2021
150hp 2003-2010
175hp 2003-2005
200hp 2003-2019
225hp 2003-2018
250hp 2003-2018
300hp 2004-2009
350hp 2008-2018
425hp 2018-2023
450hp 2023
HZW919300003
HZY3-19300-023
HZY319300023
13012
18-3541
18-3611
18-3628
18-3628-1
18-43175
19300-ZW9-003
19300-ZY3-023
3NV010300
3NV010300M
3R3010300
3R3010300M
3SA010300
3SA010300M
5041185
6AH-12411-00-00
6G8-12411-00-00
6G8-12411-01-00
6G8-12411-02-00
6G8-12411-03-00
66M-12411-00-00
66M-12411-01-00
8M0119207
825212
825212A1
825212T02
825212001
8252121A1
855676
855676A1
855676002
855676003
855676005
9-43036
2 Stroke
40-250hp 1984 & Up
4 Stroke
F30-300 1995 & Up
SHO VF 90-250 2010 & Up
Honda
75-90hp 1997-1998
Mercury
50-450hp
18-2054
18-8347
508481
76384
8M0204708
816461
816464
8164641
82257M
85223
85581
9-76116
9-76117
9-76423
91253-ZW1-003
916464
93106-09014-00