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Replaces Mercury 804529  Fits Injectors 840481 & 804528

Fits Mercury 75-250 HP DFI Outboards

Compatible with select Mercury 75-250 HP DFI outboard engines using injector #840481 and #804528. The Pro Marine 20-3071B Fuel Injector O-Ring is a replacement injector seal designed to maintain a proper seal around the fuel injector. It is associated with Manufacturer Item 804529 and is commonly searched by that number when replacing worn injector seals during fuel system service.


Compatibility

This injector O-ring is used on many Mercury DFI / Optimax outboards from 75 HP up to 250 HP. It is associated with OEM reference number 804529 and commonly used with fuel injectors 840481 and 804528.

Application Chart

Mercury Optimax / DFI  75 HP
Mercury Optimax / DFI  90 HP
Mercury Optimax / DFI  115 HP
Mercury Optimax / DFI  135 HP
Mercury Optimax / DFI  150 HP
Mercury Optimax / DFI  175 HP
Mercury Optimax / DFI  200 HP
Mercury Optimax / DFI  225 HP
Mercury Optimax / DFI  250 HP

Always confirm compatibility using your engine model, serial number, injector number, or existing part number before ordering.


Part Numbers & Cross References

Reference Type Part Number
Pro Marine Part 20-3071B
Manufacturer Item 804529
Cross Reference # 804529
Fits Injector # 840481
Fits Injector # 804528

What This Part Is Used For

Fuel injector O-rings help seal the injector properly when installed in the fuel rail or intake system. If an injector is removed for cleaning, inspection, or replacement, installing a new O-ring helps ensure the system seals correctly when reassembled.

Over time these seals can flatten, harden, or become damaged due to heat and fuel exposure. Replacing them during injector service helps prevent sealing issues and keeps fuel system maintenance reliable.


Frequently Asked Questions

What engines does this O-ring fit?
This part is listed for Mercury 75-250 HP DFI outboards and fits injector numbers 840481 and 804528.

What OEM number is associated with this part?
The product page lists both Manufacturer Item 804529 and Cross Reference #804529.

When should I replace a fuel injector O-ring?
Injector O-rings are commonly replaced anytime injectors are removed for cleaning, inspection, or replacement.

Is this an OEM Mercury part?
This listing is an aftermarket replacement part from Pro Marine associated with Mercury reference number 804529.


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Shipping Policy

  • Free shipping on qualifying orders over $100 (continental U.S.).
  • Orders ship via UPS, USPS, or FedEx.
  • Orders received before 5:30 PM EST ship the same business day.
  • Typical ground delivery time is 15 business days.

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  • Returns accepted within 30 days of delivery.
  • Items must be new, unused, and in original packaging.
  • Return authorization is required before sending items back.

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Contact Us
Phone: 941-721-3000


Searchable Part Numbers

Pro Marine Part: 20-3071B
Manufacturer Item: 804529
Cross Reference #: 804529
Fits Injector #: 840481, 804528
Common Search Terms: 20-3071B fuel injector o-ring, Mercury 804529, Mercury injector o-ring 804529, injector 840481 seal, injector 804528 o-ring

Item#:
20-3071B
Cross Reference#:
804529
Manufacturer Item:
804529
Manufacturer:
Mercury Marine
Available:
In Stock
Your Price:
4.04
Each
Mercury 150-300 EFI 260 & 280 Race
Item#:
94219P
Manufacturer Item:
94219
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
19.33
Each
Mercury 150-300 EFI 260 & 280 Race
Item#:
15029
Cross Reference#:
15029
Manufacturer Item:
15029
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
195.48
Each
Mercury 75-300 DFI Small SportJet 200-250 DFI
Item#:
804529
Cross Reference#:
804529
Manufacturer Item:
804529
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
8.23
Each
Mercury 75-300 DFI Large SportJet 200-250 DFI
Item#:
804530
Cross Reference#:
804530
Manufacturer Item:
804530
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
11.32
Each
Mercury 135-350 Verado 08-11
Item#:
851889
Cross Reference#:
804783
851889
Manufacturer Item:
851889
Manufacturer:
Mercury Marine
Available:
In Stock
Your Price:
14.49
Each
Mercury IL4 IL6 V6 Sm Impeller Mercury 2.4L 2.5L EFI Offshore
Item#:
30271
Cross Reference#:
18-7426
21330
30271
508510
8M0214918
9-76562
99123
Manufacturer Item:
8M0214918
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
1.55
Each
Mercury 2.4L 2.5L EFI Offshore Mercury IL4 IL6 V6 Sm Impeller
This item has been discontinued and replaced by item 
Item#:
2704
Cross Reference#:
18-7426
21330
30271
508510
8M0214918
9-76562
99123
Manufacturer Item:
99123
Manufacturer:
Pro Marine
Available:
Out of Stock
Your Price:
1.55
Each
This item is discontinued
View: