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OEM Thermostat Cover Gasket for Mercury & Tohatsu 4HP-30HP FourStroke

OEM Mercury & Tohatsu Thermostat Gasket

Mercury & Tohatsu 4HP-30HP FourStroke Thermostat Cover Gasket

Genuine OEM thermostat cover gasket used on many Mercury and Tohatsu 4-stroke outboards ranging from 4HP through 30HP. This gasket helps create a proper seal between the thermostat housing and engine components during cooling system service.

Commonly replaced during thermostat maintenance, cooling system repairs, or preventative service on compatible Mercury, Mariner, Nissan, and Tohatsu outboards.

Compatible Mercury Applications

Engine Range Engine Type Application Notes
4HP / 5HP / 6HP Mercury FourStroke Select models and serial ranges
8HP / 9.9HP Mercury FourStroke 209cc applications
9.9HP ProKicker Mercury FourStroke Select ProKicker applications
15HP / 20HP Mercury Carbureted & EFI FourStroke 2-cylinder applications
25HP / 30HP Mercury EFI FourStroke 3-cylinder applications including Jet models
15HP SeaPro Mercury FourStroke International SeaPro models

Compatible Tohatsu Applications

Engine Range Engine Type Application Notes
8HP / 9.8HP Tohatsu FourStroke Select MFS models
15HP / 20HP Tohatsu FourStroke Select EFI and carbureted models
25HP / 30HP Tohatsu FourStroke Select EFI applications
Nissan Marine FourStroke Outboards Select rebadged Tohatsu applications
Fitment Note: This thermostat gasket fits many Mercury and Tohatsu-built FourStroke outboards. Always verify your engine model and serial number before ordering to confirm exact fitment.

OEM Part Numbers & Cross References

Brand Part Numbers
Mercury 8M0214960, 853702, 853702005, 898101194
Tohatsu 3H6010320, 3H6010320M, 346010320, 346010320M, 350020320, 350020320M
Sierra 18-60920
Mallory 9-60920

What This Thermostat Gasket is Used For

This OEM thermostat cover gasket is used to properly seal the thermostat housing during cooling system operation on compatible Mercury and Tohatsu outboards.

Replacing the gasket during thermostat service helps prevent coolant leaks, improper thermostat sealing, and cooling system pressure loss.

Thermostat gaskets are commonly replaced whenever the thermostat housing is removed for inspection, thermostat replacement, or routine maintenance.

Using the correct OEM gasket helps maintain proper fitment and sealing performance in harsh freshwater and saltwater marine environments.

Key Features and Benefits

  • Genuine OEM Mercury and Tohatsu thermostat gasket
  • Fits many 4HP-30HP FourStroke outboards
  • Helps seal thermostat housing properly
  • Supports cooling system reliability
  • Common replacement during thermostat service
  • Designed for marine cooling system environments
  • OEM-quality fit and material construction
  • Compatible with multiple Mercury and Tohatsu platforms

Thermostat Gasket Details

  • Part Type: Thermostat Cover Gasket
  • Primary OEM Number: 8M0214960
  • Application: Mercury & Tohatsu FourStroke Outboards
  • Horsepower Range: 4HP-30HP
  • System: Engine Cooling System
  • Use: Thermostat housing sealing
  • Material: OEM marine gasket material

FAQ

What does this thermostat gasket fit?
This gasket fits many Mercury and Tohatsu-built 4-stroke outboards ranging from 4HP through 30HP depending on model and serial range.

Should I replace the gasket when replacing the thermostat?
Yes. It is recommended to replace the thermostat gasket whenever the thermostat housing is removed to help ensure a proper seal.

Is this an OEM Mercury part?
Yes. This is a genuine OEM-style thermostat gasket cross-referenced to Mercury part number 8M0214960 and related superseded numbers.

Does this fit Tohatsu and Nissan outboards?
Yes. Many Mercury small FourStroke outboards are manufactured by Tohatsu, and this gasket also cross references to several Tohatsu and Nissan Marine part numbers.

Can a damaged thermostat gasket cause cooling issues?
Yes. A leaking or damaged gasket can contribute to improper thermostat operation, coolant leakage, or inconsistent engine temperatures.

Dealer Discounts & Store Policies

Dealer / Marine Industry Discounts

Are you a marine dealer, technician, boat builder, or industry professional? We offer dealer pricing for qualified marine businesses.

Apply for a Dealer Account

Shipping Policy

  • Free shipping on orders over $100 (continental U.S.).
  • Orders ship via UPS, USPS, and FedEx.
  • Orders received before 5:30 PM EST ship the same business day.
  • Typical delivery time is 1–5 business days.

30-Day Return Policy

  • Returns accepted within 30 days of delivery.
  • Items must be new, unused, and in original packaging.
  • Return authorization is required before sending items back.

Need help with a return or order question?
Contact Us
Phone: 941-721-3000


Searchable Terms

8M0214960, 853702, 853702005, 898101194, 3H6010320, 3H6010320M, 346010320, 346010320M, 350020320, 350020320M, thermostat gasket, Mercury thermostat gasket, Tohatsu thermostat gasket, Mercury 25HP thermostat gasket, Mercury 30HP thermostat gasket, Tohatsu thermostat cover gasket, Nissan Marine thermostat gasket, Sierra 18-60920

Item#:
8M0214960
Cross Reference#:
18-60920
3H6010320
3H6010320M
346010320
346010320M
350020320
350020320M
5040066
8M0214960
853702
853702005
898101194
Manufacturer Item:
8M0214960
Manufacturer:
Tohatsu/Nissan
Available:
In Stock
Your Price:
2.25
Each
Yamaha 25-30hp 92-97 Mariner 2-30hp Wavernner WR500
Item#:
S2020
Cross Reference#:
18-0232
655-12414
655-12414-A1-00
655-12414-00-00
81031
81031M
Manufacturer Item:
655-12414-A1-00
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
3.14
Each
Mercury 75-300/Force 75/90/120 OMC/Volvo
Item#:
33504
Cross Reference#:
0307239
0777387
18-3676
18-7170
307239
312979
33504
3852071
508675
765604
777387
8M0214926
9-43026
Manufacturer Item:
33504
Manufacturer:
Mercury Marine
Available:
In Stock
Your Price:
2.89
Each
Yamaha/Mercury 9.9-70hp 4 Str Honda/Tohatsu BF135-225
Item#:
12413
Cross Reference#:
18-3541
18-3628
18-3628-1
18-43175
19300-ZW9-003
19300-ZY3-023
3NV010300
3NV010300M
3R3010300
3R3010300M
3SA010300
3SA010300M
6G8-12411-00-00
6G8-12411-01-00
6G8-12411-02-00
6G8-12411-03-00
66M-12411-00-00
66M-12411-01-00
8M0119207
825212
825212A1
825212T02
825212001
855676
855676A1
855676002
855676003
855676005
Manufacturer Item:
6G8-12411-03-00
Manufacturer:
Engineered Marine Parts
Available:
In Stock
Your Price:
38.49
Each
Mercury 50-60hp 3cyl 1991-1996
This item has been discontinued and replaced by item 
Item#:
13140
Cross Reference#:
13140
18-3534
850055
850055001
9-43029
Manufacturer Item:
850055
Manufacturer:
Engineered Marine Parts
Available:
Special Order
Your Price:
39.99
Each
This item is discontinued
Mercury 40-60hp 3cyl 97 & Later
Item#:
13141-1
Cross Reference#:
59078A2
850055A1
850055A2
Manufacturer Item:
850055A2
Manufacturer:
Mercury Marine
Available:
In Stock
Your Price:
66.99
Each
Mercury 40-60hp 3cyl 97 & Later
This item has been discontinued and replaced by item 
Item#:
13141
Cross Reference#:
59078A2
850055A1
850055A2
Manufacturer Item:
850055A2
Manufacturer:
GLM
Available:
Out of Stock
Your Price:
60.38
Each
This item is discontinued
Mercury 2cyl - 2.5L
This item has been discontinued and replaced by item 
Item#:
18-3549
Cross Reference#:
13120
14586
9-43014
Manufacturer Item:
14586
Manufacturer:
Sierra
Available:
Out of Stock
Your Price:
30.39
Each
This item is discontinued
Verado 135-300hp
This item has been discontinued and replaced by item 
Item#:
8M0187145
Cross Reference#:
8M0187145
888988008
Manufacturer Item:
8M0187145
Manufacturer:
Mercury Marine
Available:
Out of Stock
Your Price:
5.10
Pack
This item is discontinued
Pro Marine 130°F Thermostat for Mercury & Mariner EFI, DFI & Pro XS
This item has been discontinued and replaced by item 

Pro Marine 130°F V6 Outboard Thermostat

Mercury & Mariner 2.5L / 3.0L EFI & DFI Thermostat

The Pro Marine 9004 thermostat is a replacement 130°F marine thermostat for select Mercury and Mariner 175HP-300HP EFI, DFI, OptiMax, Pro Max, and Pro XS outboards.

Designed for high-performance Mercury V6 applications, this thermostat helps maintain proper engine operating temperature for cooling system efficiency, engine protection, and dependable outboard performance.

Compatible Applications

Horsepower Range Engine Family Engine Type Application Notes
175HP-200HP Mercury V6 2.5L EFI Select EFI cooling system applications
175HP-200HP Mercury V6 2.5L DFI / OptiMax Select OptiMax thermostat applications
200HP-300HP Mercury V6 3.0L EFI Select EFI cooling systems
200HP-300HP Mercury V6 3.0L DFI / OptiMax Select DFI and OptiMax applications
175HP-300HP Mercury Pro Max High Performance V6 Select Pro Max cooling systems
175HP-300HP Mercury Pro XS High Performance V6 Select Pro XS applications
175HP-300HP Mariner V6 Outboards EFI & DFI Equivalent Mercury platform applications
Looking for the Alternate Pro Marine Version?

We also stock Pro Marine thermostat part number 9004P for the same Mercury and Mariner applications.

View Pro Marine Thermostat 9004P

OEM Part Numbers & Cross References

Type Part Number
Current Mercury OEM Number 8M0057307
Mercury Cross Reference 885599
Mercury Cross Reference 885599002
Mercury Cross Reference 885599003
Mercury Cross Reference 885599004
Mercury Cross Reference 885599005
Mercury Cross Reference 8855991
Pro Marine Part Number 9004

What This Thermostat is Used For

This thermostat regulates cooling system water flow to help maintain proper engine operating temperature inside compatible Mercury and Mariner V6 outboards.

Proper thermostat operation is important for fuel efficiency, combustion quality, cooling system performance, and long-term engine durability.

A sticking or failed thermostat can contribute to overheating, inconsistent engine temperature, poor idle quality, or improper cooling system operation.

Thermostats are commonly replaced during cooling system maintenance, water pump service, or overheating diagnosis on high-performance Mercury outboards.

Key Features and Benefits

  • Pro Marine replacement 130°F marine thermostat
  • Fits select Mercury and Mariner 175HP-300HP V6 outboards
  • Compatible with EFI, DFI, OptiMax, Pro Max, and Pro XS applications
  • Replaces Mercury OEM 8M0057307 and 885599 series
  • Supports proper engine operating temperature
  • Helps maintain cooling system efficiency
  • Designed for high-performance marine applications
  • Excellent replacement for worn or sticking thermostats

Thermostat Details

  • Brand: Pro Marine
  • Part Number: 9004
  • Temperature Rating: 130°F
  • OEM Reference: 8M0057307
  • Cross References: 885599, 885599002, 885599003, 885599004, 885599005, 8855991
  • Applications: Mercury & Mariner 175HP-300HP V6 Outboards
  • Engine Families: 2.5L & 3.0L V6
  • Compatible Systems: EFI, DFI, OptiMax, Pro Max, Pro XS
  • System: Cooling System
  • Use: Engine temperature regulation

FAQ

What engines does this thermostat fit?
This thermostat fits select Mercury and Mariner 175HP-300HP EFI, DFI, OptiMax, Pro Max, and Pro XS V6 outboards using the listed OEM references.

What temperature is this thermostat?
This is a 130°F marine thermostat.

What OEM numbers does this replace?
This thermostat replaces Mercury OEM number 8M0057307 along with the 885599 series thermostat numbers.

When should a thermostat be replaced?
Thermostats are commonly replaced during cooling system maintenance, overheating diagnosis, or water pump service.

Do you offer another version of this thermostat?
Yes. We also stock alternate Pro Marine thermostat part number 9004P for compatible applications.

Dealer Discounts & Store Policies

Dealer / Marine Industry Discounts

Are you a marine dealer, technician, boat builder, or industry professional? We offer dealer pricing for qualified marine businesses.

Apply for a Dealer Account

Shipping Policy

  • Free shipping on orders over $100 continental U.S.
  • Orders ship via UPS, USPS, and FedEx.
  • Orders received before 5:30 PM EST ship the same business day.
  • Typical delivery time is 1–5 business days.

30-Day Return Policy

  • Returns accepted within 30 days of delivery.
  • Cooling system parts should be installed only after proper diagnosis and inspection.
  • Items must be new, unused, and in original packaging.
  • Return authorization is required before sending items back.

Need help with a return or order question?
Contact Us
Phone: 941-721-3000


Searchable Terms

9004, 8M0057307, 885599, 885599002, 885599003, 885599004, 885599005, 8855991, Mercury thermostat, Mercury 130 thermostat, Mercury OptiMax thermostat, Mercury Pro XS thermostat, Mercury Pro Max thermostat, Mercury 2.5L thermostat, Mercury 3.0L thermostat, Mercury V6 thermostat, Mariner thermostat, 130 degree marine thermostat, Pro Marine thermostat

Item#:
9004
Cross Reference#:
13610
8M0057307
885599
885599002
885599003
885599004
885599005
8855991
Manufacturer Item:
8M0057307
Manufacturer:
Pro Marine
Available:
Out of Stock
Your Price:
83.99
Each
This item is discontinued
Mercury 2.0L 2.4L 2.5L
This item has been discontinued and replaced by item 
Item#:
90390A1
Cross Reference#:
68694
90390
90390A1
Manufacturer Item:
90390A1
Manufacturer:
Mercury Marine
Available:
Out of Stock
Your Price:
49.25
Each
This item is discontinued
Mercury 2.0L 2.4L 2.5L V6 Polished Aluminum
This item has been discontinued and replaced by item 
Item#:
9039
Cross Reference#:
68694
90390
90390A1
Manufacturer Item:
90390A1
Manufacturer:
Pro Marine
Available:
Out of Stock
Your Price:
39.95
Each
This item is discontinued
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