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Home  >  Outboard  >  Yamaha Outboard  >  Internal Engine Components | Yamaha Outboard  >  Pistons | Yamaha Outboard  >  Piston Kits | Yamaha Outboard  > Yamaha F75 F80 F90 F100 Wiseco .020 Oversize Piston 3208P2

Yamaha F75 F80 F90 F100 Wiseco .020 Oversize Piston 3208P2

79.5mm Oversize Piston for Select Yamaha 4-Stroke Outboards
Item #: 3208P2  Cross Reference#: 6D8-W1164-00-00, 6D8-W1164-30-00, 6D8-W1164-31-00, 67F-11640-00-00  
Manufacturer Item: 67F-11640-00-00
Manufacturer: Wiseco
Available: In Stock
Wiseco Piston Kit .020 79.5mm
Yamaha F75/F90 2005-08
F80/F100 1999-03
165.00
Each
Quantity:
Quantity Price
1 165.00
79.5mm Wiseco Piston

Wiseco Yamaha 4-Stroke .020 Oversize Piston Kit

Yamaha F75, F80, F90 & F100 Wiseco .020 Oversize Piston Kit - 79.5mm - 3208P2

The Wiseco 3208P2 Piston Kit is a .020 oversize / 79.5mm piston for select Yamaha four-cylinder four-stroke outboards including F75, F80, F90 and F100 applications.

This piston is intended for engine rebuilds where the cylinder has been machined beyond the standard 79.00mm bore and finished for the 79.5mm oversize piston.

Verified engine families include select 1999-2003 Yamaha F80 and F100 applications along with select 2005 and later F75 and F90 four-stroke outboards.

IMPORTANT - .020 OVERSIZE / 79.5MM PISTON

This is NOT a standard-size piston.

The cylinder must be properly measured and machined for a 79.5mm / .020 oversize piston before installation.

Do not install this piston in a standard 79.00mm bore.

Part Number & Size

Brand / Specification Part Number / Size
Wiseco 3208P2
Piston Size .020 Oversize
Nominal Diameter 79.5mm
Standard Bore Reference 79.00mm

OEM Piston Family

The corresponding standard-size piston family cross references the following Yamaha OEM piston assemblies:

Brand OEM Part Number
Yamaha OEM6D8-W1164-00-00
Yamaha OEM6D8-W1164-30-00
Yamaha OEM6D8-W1164-31-00
Yamaha OEM67F-11640-00-00

Yamaha Outboard Fitment

Engine Family Verified Applications
Yamaha F75 F75TLRD - 2005; F75LA, F75LA_0112, F75TLR and F75TLR_041 later applications.
Yamaha F90 F90TJRD, F90TLRD and F90TXRD - 2005; later F90JA, F90LA, F90TJR, F90TLR, F90TXR and F90XA applications.
Yamaha F80 F80TLRX - 1999, F80TLRY - 2000, F80TLRZ - 2001, F80TJRA / F80TLRA - 2002, F80TJRB / F80TLRB - 2003, plus listed F80TXR applications.
Yamaha F100 F100TLRX / F100TXRX - 1999, F100TLRY / F100TXRY - 2000, F100TLRZ / F100TXRZ - 2001, F100TLRA / F100TXRA - 2002, F100TLRB / F100TXRB - 2003.
Machine-Shop Verification Required

Oversize piston selection should be based on actual cylinder measurements. The cylinder should be bored and finished to the correct clearance for the Wiseco piston being installed.

Do not choose an oversize piston simply because the original piston or cylinder shows wear.

Standard 79mm Wiseco Piston Option

If the cylinder remains within standard-size service limits, use the standard 79.00mm Wiseco 3208PS piston instead.

Wiseco Standard Piston Kit - 79.00mm - 3208PS

Standard-size piston for compatible Yamaha F75, F80, F90 and F100 four-stroke engines where the cylinder remains suitable for a 79.00mm standard bore.

OEM References: 6D8-W1164-00-00, 6D8-W1164-30-00, 6D8-W1164-31-00, 67F-11640-00-00

View Standard 79mm Wiseco Piston

Replacement Cylinder Sleeves

If cylinder damage is too severe for a normal .020 overbore repair, replacement sleeves may be required during the rebuild.

1185SC Sleeve

Advanced Sleeve 1185SC - Straight 4-Stroke Sleeve

Replacement cylinder sleeve option for compatible Yamaha four-stroke powerhead rebuilds.

Verify sleeve outside diameter, length and finished-bore requirements before machining or installation.

View 1185SC Cylinder Sleeve

1185SA Sleeve

Advanced Sleeve 1185SA - Straight 4-Stroke Sleeve

Alternate replacement cylinder sleeve option for compatible Yamaha four-stroke engine rebuilding.

Compare sleeve dimensions to the block and machining requirements before ordering.

View 1185SA Cylinder Sleeve

Crankshaft & Connecting Rod Bearings

A piston replacement is often part of a larger powerhead rebuild. Pro Marine stocks matching one-size crankshaft main and connecting rod bearing sets for compatible Yamaha four-cylinder engines.

Main Bearing Set

Pro Marine Yamaha Main Bearing Set - 4CYLSSMAIN

Complete one-size crankshaft main bearing set for compatible Yamaha four-cylinder four-stroke applications.

First OEM Reference: 6D8-11416-00-00

Eliminates Yamaha bearing color-code selection and Plastigauge sizing.

View Main Bearing Set

Rod Bearing Set

Pro Marine F75-F100 Rod Bearing Set - F75SSROD

Matching one-size connecting rod bearing set for compatible Yamaha F75, F80, F90 and F100 four-stroke engines.

Designed to simplify bearing selection by eliminating the factory color-code sizing system.

View Connecting Rod Bearing Set

Complete Powerhead Gasket Kit

Pro Marine Powerhead Gasket Kit - 6803

Complete powerhead gasket kit for compatible Yamaha F75-F115 engine rebuilds.

Recommended when the engine is being disassembled for piston replacement, cylinder machining, bearing service or a complete rebuild.

OEM Families: 6D8-W0001, 67F-W0001 and 68V-W0001

View Powerhead Gasket Kit

Shop Yamaha Engine Rebuild Parts by Model

Use Pro Marine's Yamaha engine rebuild sections to find related pistons, bearings, valves, gaskets, sleeves and other internal engine components.

Yamaha 70 / 75HP Rebuild Parts

Browse internal engine parts for Yamaha midrange four-stroke rebuilds.

Shop 70 / 75HP Rebuild Parts

Yamaha 80HP Rebuild Parts

Find pistons, bearings, gasket components and related F80 engine parts.

Shop F80 Rebuild Parts

Yamaha 90HP Rebuild Parts

Browse internal engine components for Yamaha F90 powerhead rebuilds.

Shop F90 Rebuild Parts

Standard vs. .020 Oversize Piston

Cylinder Condition Piston Option
Standard bore remains serviceable 3208PS - 79.00mm Standard
Cylinder is bored .020 oversize 3208P2 - 79.5mm / .020 Oversize
Cylinder damage requires sleeving Inspect 1185SA / 1185SC replacement sleeve options and machine the finished bore for the piston being used.

Parts to Inspect During an Oversize Piston Rebuild

  • Cylinder bore diameter and taper
  • Cylinder roundness
  • Finished piston-to-wall clearance
  • Piston rings and ring end gap
  • Connecting rod bearings
  • Connecting rod bolts
  • Crankshaft journals
  • Crankshaft main bearings
  • Cylinder head and valves
  • Powerhead gaskets and seals
  • Oil passages and lubrication system

Key Features and Benefits

  • Wiseco oversize Yamaha piston kit
  • Wiseco item 3208P2
  • .020 oversize
  • 79.5mm piston diameter
  • Fits select Yamaha F75 engines
  • Fits select Yamaha F80 engines
  • Fits select Yamaha F90 engines
  • Fits select Yamaha F100 engines
  • Standard 79mm Wiseco piston linked above
  • Replacement cylinder sleeves linked above
  • Matching crankshaft main bearings linked above
  • Matching connecting rod bearings linked above
  • Complete powerhead gasket kit linked above

FAQ

What size is Wiseco 3208P2?
It is a 79.5mm / .020 oversize piston.

Is this the standard-size piston?
No. The standard-size piston is the Wiseco 3208PS 79.00mm piston linked above.

Does 3208P2 fit Yamaha F75?
Yes, for compatible F75 applications where the cylinder is properly machined for the 79.5mm oversize piston.

Does it fit Yamaha F90?
Yes. The supplied engine fitment includes numerous F90 applications, but the cylinder must be machined for the oversize piston.

Does it fit Yamaha F80 and F100?
Yes. Verified engine families include select F80 and F100 applications primarily from 1999 through 2003.

Can I put this piston in a standard bore?
No. This piston is .020 oversize and requires the cylinder to be correctly bored and finished for a 79.5mm piston.

Do you stock the standard-size piston?
Yes. The Wiseco 3208PS 79.00mm standard piston is linked above.

Do you have cylinder sleeves?
Yes. Advanced Sleeve 1185SA and 1185SC options are linked above.

What main bearings are available for this engine?
The Pro Marine 4CYLSSMAIN crankshaft main bearing set is linked above for compatible applications.

What rod bearings are available?
The Pro Marine F75SSROD connecting rod bearing set is linked above.

Is a complete gasket kit available?
Yes. The Pro Marine 6803 Powerhead Gasket Kit is linked above for compatible engine rebuilds.

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Searchable Terms

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Piston

OEM or Aftermarket
Aftermarket
Manufacturer
Wiseco
2 or 4 Stroke
4 Stroke
Bore
3.130"
Piston Size
.020 Over