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OEM Mercury 40-60HP EFI 100 Hour Service Kit
Mercury 40-60HP EFI 100 Hour Kit Serial 1C000001-Present
The Mercury 8M0232733 100 Hour Service Kit contains the routine maintenance parts needed for Mercury 40HP, 50HP, and 60HP FourStroke EFI outboards with serial numbers 1C000001 and higher.
This kit includes the oil filter, low-pressure fuel filter, high-pressure fuel filter, oil drain seal, and gearcase seals. Oil and gear lube are sold separately.
Compatible Applications
| Brand | Horsepower | Engine Type | Serial Range |
|---|---|---|---|
| Mercury | 40HP | FourStroke EFI Outboard | 1C000001 & Higher |
| Mercury | 50HP | FourStroke EFI Outboard | 1C000001 & Higher |
| Mercury | 60HP | FourStroke EFI Outboard | 1C000001 & Higher |
This Mercury 100 hour service kit fits Mercury 40-60HP FourStroke EFI outboards with serial numbers 1C000001 and higher.
Always verify your engine serial number before ordering maintenance parts.
What is Included
| Included Component | Application |
|---|---|
| Oil Filter | Engine oil filtration service |
| Low-Pressure Fuel Filter | Fuel system maintenance |
| High-Pressure Fuel Filter | Fuel system maintenance |
| Oil Drain Seal | Oil drain plug service |
| Gearcase Seals | Gear lube drain and vent screw service |
Prefer to Buy the Kit with Oil & Gear Lube?
Mercury 40-60HP EFI 100 Hour Kit With 10W30 Oil & Gear Lube
Prefer a complete maintenance package? Order the Mercury 8M0232733-L 100 Hour Service Kit with Mercury 10W30 engine oil and gear lube included.
This is the convenient option for customers servicing compatible Mercury 40HP-60HP FourStroke EFI outboards and wanting the oil and gear lube packaged with the service kit.
View Complete KitOil Capacity & Recommended Oil Options
This Mercury 40-60HP FourStroke EFI engine uses approximately 4 quarts of engine oil, or 1 gallon.
| Oil Type | Product | Quantity Required |
|---|---|---|
| Mercury 10W30 | Mercury 10W30 Engine Oil - Quart | 4 quarts |
| Mercury 10W30 | Mercury 10W30 Engine Oil - Gallon | 1 gallon |
| Mercury 10W30 Synthetic Blend | Mercury 10W30 Synthetic Blend - Quart | 4 quarts |
| Mercury 10W30 Synthetic Blend | Mercury 10W30 Synthetic Blend - Gallon | 1 gallon |
| Mercury 10W30 Full Synthetic | Mercury 10W30 Full Synthetic - Gallon | 1 gallon |
| Mercury 25W40 | Mercury 25W40 Engine Oil - Quart | 4 quarts |
| Mercury 25W40 Synthetic Blend | Mercury 25W40 Synthetic Blend - Quart | 4 quarts |
| Mercury 25W40 Synthetic Blend | Mercury 25W40 Synthetic Blend - Gallon | 1 gallon |
Recommended Gear Lube
Gear Lube Quantity:
This application uses approximately 1 quart of gear lube.
| Gear Lube Type | Product |
|---|---|
| Mercury Premium Gear Lube 80W90 | Mercury Premium Gear Lube 80W90 - Quart |
| Mercury High Performance Gear Lube | Mercury High Performance Gear Lube - Quart |
Always verify the correct gear lube type and fill quantity in your Mercury owner's manual before servicing.
Complete Your Service
What This Service Kit is Used For
The Mercury 8M0232733 service kit is used for routine 100 hour maintenance on compatible Mercury 40HP, 50HP, and 60HP FourStroke EFI outboards with serial numbers 1C000001 and higher.
Routine maintenance helps support fuel system cleanliness, oil filtration, gearcase service, and long-term outboard reliability.
Key Features and Benefits
- OEM Mercury 100 hour service kit
- Fits Mercury 40HP, 50HP, and 60HP FourStroke EFI outboards
- For serial numbers 1C000001 and higher
- Includes oil filter, low-pressure fuel filter, and high-pressure fuel filter
- Includes oil drain seal and gearcase seals
- Oil and gear lube sold separately
- Engine uses approximately 4 quarts or 1 gallon of oil
- Gearcase uses approximately 1 quart of gear lube
- Pairs with 300 hour service kits and aluminum anode kit
Service Kit Details
- Part Number: 8M0232733
- Application: Mercury 40-60HP FourStroke EFI Outboards
- Serial Range: 1C000001 & Higher
- Service Interval: 100 Hour Maintenance
- Oil and Gear Lube: Sold Separately
- Engine Oil Capacity: Approximately 4 quarts / 1 gallon
- Gear Lube Capacity: Approximately 1 quart
- Included Components: Oil filter, low-pressure fuel filter, high-pressure fuel filter, oil drain seal, gearcase seals
FAQ
What engines does this service kit fit?
This kit fits Mercury 40HP, 50HP, and 60HP FourStroke EFI outboards
with serial numbers 1C000001 and higher.
Does this kit include oil and gear lube?
Oil and gear lube are sold separately.
How much oil does this engine use?
This engine uses approximately 4 quarts, or 1 gallon, of engine oil.
How much gear lube is required?
This application uses approximately 1 quart of gear lube.
Is there a kit option with oil and gear lube included?
Yes. The Mercury 8M0232733-L kit includes 10W30 oil and gear lube
and is linked above.
Which 300 hour kit should I choose?
Choose the correct 300 hour kit based on your gearcase type:
BigFoot / Command Thrust or standard gearcase.
Dealer Discounts & Store Policies
Dealer / Marine Industry Discounts
Are you a marine dealer, technician, boat builder, or industry professional? We offer dealer pricing for qualified marine businesses.
Shipping Policy
- Free shipping on orders over $100 continental U.S.
- Orders ship via UPS, USPS, and FedEx.
- Orders received before 5:30 PM EST ship the same business day.
- Typical delivery time is 1-5 business days.
30-Day Return Policy
- Returns accepted within 30 days of delivery.
- Maintenance kits must be new, unused, and in original packaging.
- Opened oil and lubricants may not be returnable.
- Return authorization is required before sending items back.
Need help with a return or order question?
Contact Us
Phone: 941-721-3000
Searchable Terms
8M0232733, Mercury 40HP EFI service kit, Mercury 50HP EFI service kit, Mercury 60HP EFI service kit, Mercury 40-60HP FourStroke EFI service kit, Mercury 40-60HP 100 hour kit, Mercury 40HP 100 hour service, Mercury 50HP 100 hour service, Mercury 60HP 100 hour service, Mercury serial 1C000001 service kit, Mercury 1C000001 and higher maintenance kit, Mercury 40-60HP oil filter kit, Mercury fuel filter service kit, Mercury Premium Gear Lube 858058K01, Mercury High Performance Gear Lube, 8M0232733-L, 8M0090559, 8M0090559-L, 8M0113483, 8M0113483-L, 8M0107547, Mercury BigFoot 300 hour kit, Mercury Command Thrust 300 hour kit, Mercury standard gearcase 300 hour kit
8M0232733
88397A1
FI5000260
18-0465
39170
58088A1
65184
69910
8M0050224
9-61201
OEM Mercury 100 Hour Service Kit
Mercury L6 Verado 200HP-300HP Serial 2B144122 & Below Maintenance Kit
This genuine OEM Mercury maintenance kit contains the routine service components needed for compatible Mercury L6 Verado 200HP-300HP FourStroke outboards.
Designed for scheduled 100 hour maintenance service on earlier Mercury L6 Verado models with serial numbers 2B144122 and below. This complete version includes Mercury SAE 10W30 engine oil and Mercury High Performance gear lube.
Compatible Applications
| Engine Platform | Horsepower Range | Serial Range | Application Notes |
|---|---|---|---|
| Mercury L6 Verado EFI FourStroke | 200HP-300HP | 2B144122 & Below | Earlier L6 Verado models |
Some customers prefer Mercury 25W40 or synthetic blend oil depending on operating conditions, climate, or personal maintenance preferences.
In that case, you can order the maintenance kit version without oil and gear lube, then choose the exact lubricants you prefer separately.
View Service Kit Without Oil & Gear Lube
What is Included
| Qty | Included Component | Application |
|---|---|---|
| 1 | OEM Mercury Oil Filter | Routine engine oil service |
| 1 | OEM Mercury Fuel Filter | Fuel system maintenance |
| 1 | Drain Seals & Service Components | Routine maintenance service |
| 2 | Mercury SAE 10W30 Engine Oil Gallons | Engine lubrication service |
| 2 | Mercury High Performance Gear Lube Quarts | Gearcase lubrication service |
What This Service Kit is Used For
This OEM Mercury service kit provides the routine maintenance components needed for scheduled 100 hour service on compatible earlier Mercury L6 Verado 200HP-300HP FourStroke outboards.
The included Mercury SAE 10W30 engine oil and High Performance gear lube help simplify routine maintenance by providing the lubricants required for complete engine and gearcase service.
Regular maintenance helps support fuel system cleanliness, proper engine lubrication, cooling system reliability, and long-term offshore performance.
Replacing filters, lubricants, and service components at recommended intervals helps reduce engine wear and maintain dependable operation.
Key Features and Benefits
- Genuine OEM Mercury 100 hour maintenance kit
- Fits Mercury L6 Verado 200HP-300HP outboards
- Designed for serial numbers 2B144122 and below
- Includes Mercury SAE 10W30 engine oil
- Includes Mercury High Performance gear lube
- Includes OEM Mercury maintenance components
- Designed for complete scheduled maintenance service
- Convenient all-in-one maintenance package
Service Kit Details
- Kit Part Number: 8M0097858-L
- Brand: Mercury Marine
- Application: Mercury L6 Verado EFI FourStroke
- Horsepower Range: 200HP-300HP
- Serial Range: 2B144122 & Below
- Service Interval: 100 Hour Maintenance
- Oil Included: Yes - Mercury SAE 10W30
- Gear Lube Included: Yes - Mercury High Performance Gear Lube
FAQ
What engines does this service kit fit?
This kit fits compatible Mercury L6 Verado EFI FourStroke 200HP-300HP outboards with serial numbers 2B144122 and below.
Does this kit include engine oil?
Yes. This kit includes Mercury SAE 10W30 engine oil.
Does this kit include gear lube?
Yes. Mercury High Performance Gear Lube is included.
What if I want Mercury 25W40 oil instead?
Customers wanting a different oil type can order the version of this service kit without lubricants and select their preferred Mercury oil separately.
Which kit fits serial number 2B144123 and newer?
Mercury L6 Verado models with serial number 2B144123 and newer use the newer 8M0120657 service kit series.
Dealer Discounts & Store Policies
Dealer / Marine Industry Discounts
Are you a marine dealer, technician, boat builder, or industry professional? We offer dealer pricing for qualified marine businesses.
Shipping Policy
- Free shipping on orders over $100 (continental U.S.).
- Orders ship via UPS, USPS, and FedEx.
- Orders received before 5:30 PM EST ship the same business day.
- Typical delivery time is 1–5 business days.
30-Day Return Policy
- Returns accepted within 30 days of delivery.
- Items must be new, unused, and in original packaging.
- Return authorization is required before sending items back.
Need help with a return or order question?
Contact Us
Phone: 941-721-3000
Searchable Terms
8M0097858-L, Mercury L6 Verado service kit, Mercury Verado 100 hour kit, Mercury 200HP Verado maintenance kit, Mercury 225HP Verado maintenance kit, Mercury 250HP Verado maintenance kit, Mercury 275HP Verado maintenance kit, Mercury 300HP Verado maintenance kit, Mercury Verado serial 2B144122 and below, Mercury 100 hour maintenance kit, Mercury Verado oil change kit, Mercury 10W30 oil kit, Mercury gear lube maintenance kit
Mercury Oil Drain Plug Assembly 8M0112869
The Mercury 8M0112869 Oil Drain Plug Assembly is an OEM replacement oil plug assembly used on a wide range of Mercury 4-stroke outboards. This assembly seals the engine oil drain point and helps prevent oil leaks after oil service or normal engine operation.
Fitment Overview
This oil drain plug assembly replaces Mercury OEM part numbers 8M0045813 and 8M0064964. Following the supersession chain shows fitment across Mercury EFI 4-stroke engines, 150HP 4-stroke models, newer V6 and V8 platforms, V10 models, and select Mercury Racing Verado applications.
Compatibility
| Engine Family | Horsepower | Engine Type |
|---|---|---|
| Mercury EFI / Jet | 65 Jet, 75, 80, 90, 100, 115 HP | 4-Stroke |
| Mercury 150 | 150 HP | 4-Stroke |
| Mercury 3.4L V6 | 175, 200 HP | 4-Stroke |
| Mercury 4.6L V8 | 200, 225, 250, 300 HP | 4-Stroke |
| Mercury V10 | 350, 400, 425 HP | 4-Stroke |
| Mercury Racing Verado | 300R 450R 500R | Racing 4-Stroke |
Fits These Serial Ranges
Known OEM supersession references include Mercury 65 Jet, 75 EFI, 80 EFI, 80 Jet, 90 EFI, 100 EFI, and 115 EFI 4-stroke models serial 2B095049 and up, plus Mercury 150HP 4-stroke models serial 1B905505 and up. Newer V6, V8, V10, and Racing applications should be confirmed by engine serial number or parts diagram before ordering.
Important: Always verify your engine serial number or original oil plug number before ordering.
Part Numbers and Cross References
| Type | Part Number |
|---|---|
| Mercury OEM | 8M0112869 |
| Mercury OEM | 8M0064964 |
| Mercury OEM | 8M0045813 |
| Replacement O-Ring | 863006 |
Need Only the O-Ring?
If the plug assembly itself is not damaged and you are only trying to stop or prevent a small oil leak, replacing the O-ring may be the cheaper repair.
View Mercury 863006 Oil Drain Plug O-Ring
What This Part Is Used For
This oil drain plug assembly seals the oil drain opening on compatible Mercury 4-stroke outboards. It is commonly serviced during oil changes or replaced when the plug, seal surface, or O-ring is worn or damaged.
- Seals the engine oil drain point
- Helps prevent oil leaks after service
- OEM replacement for Mercury 4-stroke applications listed above
- Works with replacement O-ring 863006
A damaged oil drain plug assembly or worn O-ring can cause oil seepage, especially after repeated oil changes.
System Function and Connections
- System Type: Engine lubrication / oil drain system
- Component Type: Oil drain plug assembly
- Related Component: Oil drain plug O-ring 863006
- Location: Engine oil drain point
FAQ
What does 8M0112869 replace?
It replaces Mercury OEM part numbers 8M0045813 and 8M0064964.
What engines does this oil drain plug assembly fit?
It fits a wide range of Mercury 4-stroke outboards including 65 Jet, 75, 80, 90, 100, 115, 150, V6, V8, V10, and select Racing Verado applications.
Do I need the full plug assembly or just the O-ring?
If the plug is cracked, stripped, damaged, or worn, replace the full assembly. If the plug is in good condition and only the seal is leaking, the 863006 O-ring may be enough.
Is this an OEM Mercury part?
Yes, 8M0112869 is an OEM Mercury oil drain plug assembly.
Dealer Discounts & Store Policies
Dealer / Marine Industry Discounts
Are you a marine dealer, technician, boat builder, or industry professional? We offer dealer pricing for qualified marine businesses.
Shipping Policy
- Free shipping on orders over $100 (continental U.S.).
- Orders ship via UPS, USPS, and FedEx.
- Orders received before 5:30 PM EST ship the same business day.
- Typical delivery time is 1–5 business days.
30-Day Return Policy
- Returns accepted within 30 days of delivery.
- Items must be new, unused, and in original packaging.
- Return authorization is required before sending items back.
Need help with a return or order question?
Contact Us
Phone: 941-721-3000
Searchable Part Numbers
8M0112869, 8M0064964, 8M0045813, 863006, Mercury oil drain plug assembly, Mercury oil drain plug O-ring, Mercury 115 oil drain plug, Mercury 150 oil plug, Mercury V6 oil drain plug, Mercury V8 oil drain plug, Mercury V10 oil drain plug, Mercury Verado oil plug, Pro XS oil plug, SeaPro oil drain plug
8M0064964
8M0112869
8M0118177
8M0141827
881862T
881862T08
892874T01
899106T01
866169T01
Mercury Belt Tensioner Assembly
Mercury 8M0164060 Tensioner Assembly
The Mercury 8M0164060 Tensioner Assembly is used in the belt drive system to help maintain proper belt tension and pulley alignment. A worn tensioner or pulley can lead to belt noise, slipping, uneven belt wear, or charging and accessory drive issues.
When replacing this tensioner assembly, it is usually a good idea to inspect and replace the belt at the same time. The related Mercury 8M0159595 belt is linked below.
Compatible Applications
| Engine / Application | Part Number |
|---|---|
| Mercury 450R V8 belt drive system | 8M0164060 |
Verify your engine serial number and original tensioner part number before ordering. Mercury belt drive components can vary by model and serial range. The related belt listed by Pro Marine is identified as fitting Mercury 450R V8.
OEM & Cross Reference Numbers
| Type | Part Number |
|---|---|
| Mercury OEM | 8M0164060 |
Related Belt Replacement
Mercury 8M0159595 Belt - Mercury 450R V8
It is common to replace the belt when servicing the tensioner or pulley. A worn belt can cause slipping, noise, poor charging performance, or premature wear on the new tensioner assembly.
What This Part is Used For
The belt tensioner assembly keeps proper tension on the engine belt so the belt can drive related engine accessories correctly. If the tensioner weakens, binds, or the pulley wears out, the belt may slip, squeal, track incorrectly, or wear faster than normal.
Replacing the tensioner assembly helps restore proper belt control. Because the belt rides directly on the pulley system, replacing the belt during the same service is often recommended.
Key Features and Benefits
- Mercury OEM tensioner assembly
- Part number 8M0164060
- Helps maintain correct belt tension
- Supports proper belt tracking and accessory drive operation
- Useful when repairing belt noise, slipping, or pulley wear
- Related Mercury 8M0159595 belt linked above
- Recommended to inspect or replace the belt during tensioner service
Common Signs of a Worn Tensioner or Belt
| Symptom | Possible Cause |
|---|---|
| Belt squeal or chirping | Weak tensioner, worn pulley, glazed belt, or misalignment |
| Visible belt wear | Pulley wear, improper tracking, or old belt |
| Belt slipping | Loss of tension or worn belt surface |
| Pulley noise | Worn bearing or damaged tensioner pulley |
FAQ
What is the OEM number for this tensioner?
The OEM part number is 8M0164060.
Should I replace the belt when replacing the tensioner?
Yes, it is usually recommended to inspect and replace the belt when servicing
the tensioner or pulley, especially if the belt shows wear, glazing, cracking,
noise, or slipping.
Which belt goes with this tensioner?
The related belt is Mercury 8M0159595, linked above.
What does the tensioner assembly do?
It keeps the engine belt under proper tension so the belt can drive related
engine accessories correctly.
Can a bad tensioner damage a new belt?
Yes. A worn or misaligned tensioner can cause premature belt wear, belt noise,
or belt tracking problems.
Do I need to verify fitment?
Yes. Always verify your engine serial number and original part number before
ordering Mercury belt drive components.
Dealer Discounts & Store Policies
Dealer / Marine Industry Discounts
Are you a marine dealer, technician, boat builder, or industry professional? We offer dealer pricing for qualified marine businesses.
Shipping Policy
- Free shipping on orders over $100 continental U.S.
- Orders ship via UPS, USPS, and FedEx.
- Orders received before 5:30 PM EST ship the same business day.
- Typical delivery time is 1-5 business days.
30-Day Return Policy
- Returns accepted within 30 days of delivery.
- Parts must be new, unused, and in original packaging.
- Installed parts are not returnable.
- Return authorization is required before sending items back.
Need help with a return or order question?
Contact Us
Phone: 941-721-3000
Searchable Terms
8M0164060, Mercury 8M0164060, Mercury tensioner assembly, Mercury belt tensioner, Mercury pulley tensioner, Mercury 450R tensioner, Mercury 450R V8 tensioner, Mercury Racing 450R tensioner, Mercury belt drive tensioner, outboard belt tensioner, Mercury belt pulley, 8M0159595, Mercury 8M0159595, Mercury 450R V8 belt, Mercury belt replacement, tensioner and belt replacement