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Mercury Fuel System
Mercury 2.5L Optimax DFI Fuel Injector 804841
Mercury 804841 is a fuel injector used on select 2.5L DFI and Optimax outboard engines. It is commonly found in the fuel rail assembly on 110-200HP direct fuel injection two-stroke powerheads.
This injector is commonly associated with V-115, V-135, V-150, V-175, and 200HP DFI applications, including some XS, Racing, Sport Jet, M2 Jet Drive, and select 3.0L DSI models. Because injector usage can vary by serial number, verify your OEM diagram before ordering.
Compatible Applications
| Brand | Engine / System | Application | Fitment Note |
|---|---|---|---|
| Mercury / Mariner | 2.5L DFI / Optimax 110-200HP | Fuel rail injector | Verify by serial number and injector location |
| Mercury / Mariner | V-115, V-135, V-150, V-175 DFI | Direct fuel injection system | Used where OEM number 804841 is listed |
| Mercury | 200 DFI Sport Jet and M2 Jet Drive | Fuel injector / fuel rail assembly | Confirm by jet drive model and serial number |
| Mercury | Select 3.0L DSI applications | Fuel injection system | Verify exact engine diagram before ordering |
Important Fitment Note
DFI fuel injectors can vary by engine family, serial number, cylinder location, and fuel rail assembly. Always confirm compatibility using your engine serial number, model, and existing injector part number before ordering.
OEM & Cross Reference Numbers
| Mercury OEM Number | 804841 |
| Description | Fuel Injector |
| Known Supersessions | No supersession provided |
What This Part Is Used For
This fuel injector meters fuel into the direct fuel injection system on select Mercury DFI and Optimax engines. It works as part of the fuel rail assembly to help deliver the correct fuel amount for combustion.
A worn, clogged, leaking, or failed injector can cause rough running, hard starting, poor acceleration, excessive fuel use, misfires, or engine fault codes. Injector replacement should be matched to the correct OEM part number and engine serial number.
Key Features and Benefits
- Fuel injector for select Mercury and Mariner DFI / Optimax outboards
- Commonly used on 2.5L 110-200HP direct fuel injection engines
- Fits select V-115, V-135, V-150, V-175, and 200HP DFI applications
- Also associated with some Sport Jet, M2 Jet Drive, XS, Racing, and 3.0L DSI models
- Important replacement part for restoring proper fuel delivery
- Sold individually unless otherwise stated on the product page
FAQ
What is Mercury 804841?
Mercury 804841 is a fuel injector used on select DFI and Optimax fuel injection systems.
Does this fit all Optimax engines?
No. It fits select 2.5L DFI / Optimax engines and some related applications. Always confirm by engine serial number and OEM parts diagram.
What symptoms can a bad injector cause?
A faulty injector may cause rough idle, hard starting, poor acceleration, misfires, excessive fuel consumption, or engine performance issues.
Should injectors be matched by serial number?
Yes. DFI injector applications can be specific to engine model, serial range, and fuel rail configuration. Serial number verification is recommended before ordering.
Dealer Discounts & Store Policies
Dealer / Marine Industry Discounts
Are you a marine dealer, technician, boat builder, or industry professional? We offer dealer pricing for qualified marine businesses.
Shipping Policy
- Free shipping on orders over $100 continental U.S.
- Orders ship via UPS, USPS, and FedEx.
- Orders received before 5:30 PM EST ship the same business day.
- Typical delivery time is 1-5 business days.
30-Day Return Policy
- Returns accepted within 30 days of delivery.
- Parts must be new, unused, and in original packaging.
- Installed parts are not returnable.
- Return authorization is required before sending items back.
Need help with a return or order question?
Contact Us
Phone: 941-721-3000
Searchable Terms
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Searchable Part Numbers
804841
8137711
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