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Yamaha VZ200-300HP 3.3L HPDI 2003-2009
Item#:
3522P
Cross Reference#:
18-3522
60X-W0078-00-00
61A-44311-00-00
61A-44311-01-00
888686T
Manufacturer Item:
60X-W0078-00-00
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
76.85
Each
.020 Over Bore Powerhead Rebuild Kit  Fits Johnson & Evinrude 40-60 HP

Engine Rebuild Kit 1120K  OMC Johnson Evinrude 40-60 HP 2-Cylinder (.020 Over)

The Pro Marine 1120K Engine Rebuild Kit includes the major internal components required to rebuild Johnson and Evinrude 2-cylinder outboard engines in the 40-60 horsepower range.

This .020 over bore rebuild kit is designed for engines that have been machined oversize and use a 3.207" cylinder bore. The kit includes oversize pistons, rod bearings, crankshaft bearings, seals, and a complete powerhead gasket set required for a full engine rebuild.

Compatibility

This rebuild kit fits select Johnson and Evinrude 2-cylinder 2-stroke outboard engines in the 40-60 HP range.

Brand Application HP / Engine Fuel System Notes
Johnson Outboard 40-60 HP Carbureted 2 Cylinder  2-Stroke  .020 Over (3.207" Bore)
Evinrude Outboard 40-60 HP Carbureted 2 Cylinder  2-Stroke  .020 Over (3.207" Bore)

Application Chart

Brand Engine Type Horsepower Cylinders Bore
Johnson Outboard 40 HP 2 Cylinder 3.207"
Johnson Outboard 50 HP 2 Cylinder 3.207"
Johnson Outboard 55 HP 2 Cylinder 3.207"
Johnson Outboard 60 HP 2 Cylinder 3.207"
Evinrude Outboard 40 HP 2 Cylinder 3.207"
Evinrude Outboard 50 HP 2 Cylinder 3.207"
Evinrude Outboard 55 HP 2 Cylinder 3.207"
Evinrude Outboard 60 HP 2 Cylinder 3.207"

Engine Model Compatibility

This rebuild kit fits many Johnson and Evinrude 2-cylinder outboards using the .020 over (3.207") bore powerhead.

  • J40ELCTS
  • J40TLCTS
  • J40ELCRD
  • J40TLCRD
  • J50ELCTS
  • J50TLCTS
  • J50ELCRD
  • J50TLCRD
  • E50ESL
  • E50TEL
  • J60ELCTS
  • J60TLCTS
  • J60ELCRD
  • J60TLCRD
  • E60ESL
  • E60TLCOS

Johnson and Evinrude model numbers vary depending on shaft length, trim configuration, steering configuration, and production year. Always verify your engine model number before ordering parts.

What Is Included

  • .020 Over pistons
  • Piston ring sets
  • Wrist pins
  • Piston circlips
  • Rod bearings
  • Upper main crankshaft bearing
  • Center main crankshaft bearing
  • Lower main crankshaft bearing
  • Complete powerhead gasket set
  • Oil seals
  • O-rings
  • Intake gaskets
  • Exhaust gaskets
  • Cylinder head gaskets

Part Numbers & Cross References

Reference Type Part Number
Pro Marine Part 1120K

What This Kit Is Used For

The 1120K rebuild kit is used when rebuilding Johnson and Evinrude 2-stroke outboards that have been bored .020 over to repair cylinder wear or damage.

Replacing pistons, bearings, gaskets, and seals during a powerhead rebuild restores compression and reliability while extending engine life.

FAQ

What engines does this rebuild kit fit?
Johnson and Evinrude 40-60 HP 2-cylinder outboards bored .020 over.

What does .020 over mean?
It indicates the cylinders have been machined .020 inches larger than the standard bore to repair cylinder wear.

Does the kit include pistons and rings?
Yes. Oversize pistons, piston rings, wrist pins, and circlips are included.

Are crankshaft bearings included?
Yes. Upper, center, and lower crankshaft main bearings are included.

Dealer & Customer Support

Are you a marine repair shop, boat dealer, marina, or parts retailer? Pro Marine offers wholesale pricing and dealer discounts for qualified businesses in the marine industry.

Apply for a Dealer Account

Contact Pro Marine
Phone: 941-721-3000
Contact Us Online

Shipping Information

  • Free shipping on orders over $100
  • Continental United States
  • Ships UPS, USPS, or FedEx
  • Orders placed before 5:30 PM EST ship same day
  • Typical delivery time is 1-5 business days

Return Policy

Pro Marine accepts returns within 30 days of purchase on new, unused parts in original packaging.

Searchable Part Numbers

Pro Marine Part: 1120K

Common Searches:
Johnson 40 rebuild kit .020 over
Johnson 50 rebuild kit .020 over
Johnson 60 rebuild kit .020 over
Evinrude 40 rebuild kit .020 over
Evinrude 50 rebuild kit .020 over
Evinrude 60 rebuild kit .020 over
OMC 2 cylinder rebuild kit .020 over

Item#:
1120K
Manufacturer:
Pro Marine
Available:
Out of Stock
510.0000
Your Price:
484.50
Each
Yamaha 115-225 HP 1991-2004 Suzuki 35-225 Tohatsu 15-140 Mercury 15-50
Item#:
R950-2
Cross Reference#:
3C8725810
3C8725810
38410-89J00
38410-94550
38410-94551
38410-94552
38420-87J00
38420-94550
5030831
5031483
5032195
5032197
5034362
6E5-81950-00-00
6E5-81950-01-00
8518391
Manufacturer Item:
6E5-81950-01-00
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
83.21
Each
Seadoo 96 & Later 2 and 4 Stroke Model
Item#:
SD1202
Manufacturer Item:
SMR9200
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
9.51
Each
Force 70-90 Sport Jet 90 Chrysler 70-90
Item#:
0861
Cross Reference#:
F85748
F85748-2
F857481
F857482
18-0861
37250
37250T
Manufacturer Item:
F85748-2
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
3.36
Each
Universal 26" Range 8AWG-4/0
Item#:
CRIMP26
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
90.50
Each
Yamaha 87-09 650/700/760/800/ 1100/1200 PWC/Jetboat Model
Item#:
24560
Cross Reference#:
006-540
6K8-24560-00-00
6K8-24560-10
6K8-24560-10-00
6K8-24560-20-00
6K8-24560-21-00
Manufacturer Item:
6K8-24560-10-00
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
10.19
Each
Mercury 40-60hp Force 70-75hp 1991-98
Item#:
3529P
Cross Reference#:
12095
12124
12417
14334A1
14334A2
14334A2
14334A3
14334A3
812966A10
812966A11
812966A12
812966A4
812966A5
812966A6
Manufacturer Item:
812966A12
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
133.89
Each
Johnson/Evinrude V4 V6 Small Bore Looper
Item#:
1830SH
Manufacturer Item:
391653
Manufacturer:
Pro Marine
Available:
Out of Stock
Your Price:
133.63
Each
This item is discontinued
Seadoo, Polaris
Item#:
006-601
Cross Reference#:
7052161
Manufacturer Item:
7052161
Manufacturer:
Pro Marine
Available:
Out of Stock
Your Price:
15.99
Each
Mercury 150-200 EFI 2.5L SportJet 240 EFI & Mercruiser
Item#:
17422
Cross Reference#:
17422
Manufacturer Item:
17422
Manufacturer:
Pro Marine
Available:
Out of Stock
Your Price:
21.90
Each
Seadoo 4 Str., Hi Perf Capable of 500+ HP
Item#:
420682
Cross Reference#:
0460415
0462522
420254680
420254682
460415
462522
Manufacturer Item:
420254682
Manufacturer:
Pro Marine
Available:
In Stock
Your Price:
56.68
Each
|◀ ◀ 2017 - 2028 of 4149 ▶ ▶|
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