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Vertex Powerhead Rebuild Kit 020 Over for OMC V4 Crossflow Engines

This Pro Marine 1520K engine rebuild kit is designed for Johnson and Evinrude 90 HP through 140 HP V4 crossflow outboard engines produced from 1976 through 1988. This version of the kit includes .020 inch oversize pistons for engines that have had the cylinders bored during machining.


These OMC V4 crossflow engines are widely used on fishing boats and recreational boats and are known for their durability and strong mid range torque. This rebuild kit provides the major internal components needed to restore compression, reliability, and performance when rebuilding a worn or damaged powerhead.


Available Bore Size Options

This engine rebuild kit is available in multiple bore sizes depending on your cylinder condition after machining.

Part NumberBore SizeDescription
1500KStandardStandard bore rebuild kit for engines that have not been bored oversize
1520K.020 OverFor engines bored .020 inches oversize during cylinder machining
1530K.030 OverFor engines bored .030 inches oversize during cylinder machining

Always confirm the final cylinder bore size with your machine shop before ordering pistons or rebuild kits.


Compatibility

This rebuild kit fits Johnson and Evinrude V4 crossflow outboard engines rated between 90 HP and 140 HP produced from 1976 through 1988. These engines use a 3.500 inch bore crossflow block and were commonly installed on bass boats, fishing boats, and recreational runabouts.


Application Chart

BrandHorsepowerEngine TypeYear Range
Johnson90 HPV4 Crossflow1976-1988
Johnson115 HPV4 Crossflow1976-1988
Johnson140 HPV4 Crossflow1976-1988
Evinrude90 HPV4 Crossflow1976-1988
Evinrude115 HPV4 Crossflow1976-1988
Evinrude140 HPV4 Crossflow1976-1988

Engine Model Compatibility

This kit fits OMC V4 crossflow engines with a 3.500 inch cylinder bore. The included pistons are .020 inch oversize and are intended for engines that have been bored during cylinder machining.


What Is Included

  • .020 oversize piston kits
  • Piston rings
  • Wrist pin bearings
  • Connecting rod bearings
  • Main crankshaft bearings
  • Crankshaft seal kit
  • Complete powerhead gasket set
  • Rod bolts
  • Additional internal engine bearings and seals

  • Part Numbers and Cross References

    Common cross reference numbers associated with this rebuild kit include:

    • 1520K
    • 1500K
    • 1530K

    • What This Kit Is Used For

      This rebuild kit is used during a complete powerhead rebuild on Johnson or Evinrude V4 crossflow outboard engines. It is typically installed when engines require cylinder boring, new pistons, and full internal service due to low compression, piston damage, or high engine hours.


      Marine repair shops and engine builders frequently use these kits when restoring classic OMC crossflow engines to reliable running condition.


      FAQ

      What does .020 over mean?

      It means the pistons are .020 inches larger than the standard cylinder bore size and are used when cylinders have been bored during machining.


      What engines does this rebuild kit fit?

      Johnson and Evinrude V4 crossflow outboards rated from 90 HP to 140 HP produced between 1976 and 1988.


      Does this kit include pistons?

      Yes. The kit includes .020 oversize piston assemblies along with rings, bearings, seals, and a full powerhead gasket set.


      Should I confirm bore size before ordering?

      Yes. Always confirm the final cylinder bore measurement with your machine shop before ordering a rebuild kit.


      Dealer Discounts

      Are you in the marine industry? Pro Marine offers wholesale pricing and dealer discounts for marine repair shops, boat dealers, marinas, and parts retailers.

      If your business regularly purchases outboard engine parts, we invite you to apply for a Pro Marine dealer account.

      Contact Pro Marine

      Phone 941-721-3000

      Shipping Policy

      • Free shipping on orders over $100
      • Continental United States only
      • Orders ship via UPS USPS or FedEx
      • Orders placed before 5:30 PM EST typically ship the same day
      • Most deliveries arrive within 1-5 business days

      • Searchable Part Numbers

        Pro Marine Part

        1520K

        Common Searches

        Johnson 90 rebuild kit
        Evinrude 140 rebuild kit
        OMC V4 crossflow rebuild kit
        Johnson Evinrude 90 115 140 rebuild kit
        OMC 020 over rebuild kit

        Item#:
        1520K
        Manufacturer:
        Vertex
        Available:
        Out of Stock
        699.0000
        Your Price:
        664.05
        Each
        Standard Bore Vertex Rebuild Kit Johnson Evinrude V4 1976-1988 Crossflow

        This Pro Marine 1500K engine rebuild kit is designed for Johnson and Evinrude 90 HP through 140 HP V4 crossflow outboard engines produced from 1976 through 1988. These engines use the classic OMC crossflow V4 platform with a 3.500 inch bore.

        This complete rebuild kit includes the essential internal components needed to restore compression, reliability, and performance when rebuilding a worn or damaged powerhead. It is commonly used during full engine overhauls, compression repairs, or major powerhead service on older OMC V4 crossflow motors.

        Available Bore Size Options

        This engine rebuild kit is available in multiple bore sizes depending on your cylinder condition after machining.

        Part Number Bore Size Description
        1500K Standard Standard bore rebuild kit for engines that have not been bored oversize
        1520K .020 Over For engines bored .020 inches oversize during cylinder machining
        1530K .030 Over For engines bored .030 inches oversize during cylinder machining

        Always confirm the final cylinder bore size with your machine shop before ordering pistons or rebuild kits.

        Compatibility

        This rebuild kit fits OMC V4 crossflow outboard engines used in Johnson and Evinrude 90 HP, 100 HP, 115 HP, and 140 HP models built between 1976 and 1988. These engines use a 3.500 inch bore crossflow block and are commonly found on mid size fishing boats, bass boats, and recreational runabouts.

        Application Chart

        Brand Horsepower Engine Type Year Range
        Johnson 90 HP V4 Crossflow 1976-1988 1977
        Johnson 115 HP V4 Crossflow 1976-1988
        Johnson 140 HP V4 Crossflow 1976-1988
        Evinrude 90 HP V4 Crossflow 1976-1988
        Evinrude 115 HP V4 Crossflow 1976-1988
        Evinrude 140 HP V4 Crossflow 1976-1988

        Engine Model Compatibility

        Fits OMC V4 crossflow outboard engines with a 3.500 inch cylinder bore. These engines were widely used across the Johnson and Evinrude 90 through 140 horsepower lineup in the late 1970s and 1980s.

        What Is Included

        • Piston kits
        • Piston rings
        • Wrist pin bearings
        • Connecting rod bearings
        • Main crankshaft bearings
        • Crankshaft seal kit
        • Complete powerhead gasket set
        • Rod bolts
        • Additional required internal engine bearings and seals

        Part Numbers and Cross References

        Common cross reference numbers associated with this rebuild kit include:

        • 1500K
        • 1520K
        • 1530K

        What This Kit Is Used For

        This rebuild kit is used when performing a complete powerhead rebuild on Johnson or Evinrude V4 crossflow engines. Typical rebuild situations include low compression, piston failure, cylinder damage, or high engine hours.

        Marine technicians and engine builders use kits like this when restoring older OMC outboards or bringing high hour engines back to reliable operating condition.

        FAQ

        What engines does this rebuild kit fit?
        This kit fits Johnson and Evinrude V4 crossflow engines rated between 90 and 140 horsepower produced from 1976 through 1988.

        What bore size does this kit use?
        The engine platform uses a 3.500 inch standard bore. Oversize piston kits are available if your cylinders require machining.

        Does this kit include pistons?
        Yes. The kit includes piston assemblies along with rings, bearings, seals, and a full powerhead gasket set.

        Will this fit looper engines?
        No. This kit is designed specifically for the earlier OMC V4 crossflow engine design and will not fit later looper engines.

        Dealer Discounts

        Are you in the marine industry? Pro Marine offers wholesale pricing and dealer discounts for marine repair shops, boat dealers, marinas, and parts retailers.

        If your business regularly purchases outboard engine parts, we invite you to apply for a Pro Marine dealer account.

        Apply for a Dealer Account

        Contact Pro Marine
        Phone 941-721-3000
        Contact Us Online

        Shipping Policy

        • Free shipping on orders over $100
        • Continental United States only
        • Orders ship via UPS USPS or FedEx
        • Orders placed before 5:30 PM EST typically ship the same day
        • Most deliveries arrive within 1-5 business days

        Searchable Part Numbers

        Pro Marine Part
        1500K

        Common Searches
        Johnson 90 rebuild kit
        Evinrude 140 rebuild kit
        OMC V4 crossflow rebuild kit
        Johnson Evinrude 90 115 140 rebuild kit
        OMC 3.500 bore rebuild kit

        Item#:
        1500K
        Manufacturer:
        Vertex
        Available:
        Out of Stock
        699.0000
        Your Price:
        664.05
        Each
        Johnson Evinrude 200-250 V6 Finger Ported
        Item#:
        V4330P
        Cross Reference#:
        436862
        439515
        5006711
        Manufacturer:
        Vertex
        Available:
        In Stock
        Your Price:
        121.54
        Each
        Johnson Evinrude 200-250 V6 Finger Ported
        Item#:
        V4330S
        Cross Reference#:
        436253
        436861
        439517
        5006713
        Manufacturer:
        Vertex
        Available:
        In Stock
        Your Price:
        121.54
        Each
        Yamaha F90-F115 4-Stroke Mercury 150 EFI L4
        Item#:
        24228025
        Cross Reference#:
        60C-W1164-10-00
        60C-W1164-11-00
        68V-W1164-10-00
        68V-W1164-11-00
        68V-W1164-12-00
        880895A12
        880895A16
        880895T10
        Manufacturer Item:
        68V-W1164-12-00
        Manufacturer:
        Vertex
        Available:
        In Stock
        Your Price:
        145.22
        Each
        Mercury 2.5L Bottom Guided Bore 3.515
        Item#:
        V2415S
        Cross Reference#:
        9738A10
        9738A8
        9738T10
        Manufacturer:
        Vertex
        Available:
        Out of Stock
        Your Price:
        145.23
        Each
        Mercury 2.5L Bottom Guided Bore 3.515
        Item#:
        V2415P
        Cross Reference#:
        9737A10
        9737A8
        Manufacturer:
        Vertex
        Available:
        Out of Stock
        Your Price:
        145.23
        Each
        Yamaha F90-F115 4-Stroke Mercury 150 EFI L4
        Item#:
        24228050
        Manufacturer:
        Vertex
        Available:
        In Stock
        Your Price:
        145.22
        Each
        Mercury 2.5L Bottom Guided Bore 3.500
        Item#:
        V2400P
        Cross Reference#:
        9737A2
        9737A4
        9737T4
        Manufacturer:
        Vertex
        Available:
        In Stock
        Your Price:
        145.23
        Each
        Mercury 2.5L Bottom Guided Bore 3.500
        Item#:
        V2400S
        Cross Reference#:
        9738A2
        9738A4
        9738T4
        Manufacturer:
        Vertex
        Available:
        In Stock
        Your Price:
        145.23
        Each
        Yamaha F150 4Cyl Up to 2010
        Item#:
        24226
        Cross Reference#:
        63P-W1164-00-00
        63P-W1164-01-00
        Manufacturer Item:
        63P-W1164-01-00
        Manufacturer:
        Vertex
        Available:
        In Stock
        Your Price:
        154.49
        Each
        Yamaha F200-250 3.3L 2005-2018
        Yamaha 
        F200 3.3L 2005-2018
        F225 3.3L 2005-2018
        F250 3.3L 2005-2018

        Item#:
        24224
        Cross Reference#:
        6P2-11631-00-B0
        6P2-11631-01-B0
        6P2-11631-01-93
        6P2-11631-10-93
        6P2-11631-11-93
        Manufacturer Item:
        6P2-11631-01-93
        Manufacturer:
        Vertex
        Available:
        In Stock
        Your Price:
        163.77
        Each
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